Piping Design Course

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Course Details
Eligibility Criteria Mechanical Engineer , Chemical & Petroleum Engineer
Duration of Course 2 Month
Daily Classes Two Hours Per Day First 15 days: – 11 AM to 1:00 PMSecond 15 days: – 11 AM to 2:00PMThird 15 days: – 11 AM to 3:00PM
No. of Seats 20
Course Reference SEA, International Standard & Industrial Norms

 

Overview

This comprehensive course which provides a systematic development of skills and knowledge of Piping Design Engineer inline with international standards, this certification course is design and developed by Sanjary Educational Academy. A comprehensive course covering in depth the design of process piping systems including process engineering, pipe stress analysis , detailed engineering etc. This course also provides two ( 2 ) design projects per ASME B 31.3 and B31.1 This course is more concentrated on manual design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump calculation and as well as software CAESAR – II including piping isometric ,process flow diagram (PFD) ,piping & instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material etc. and Submission of Process Piping Design Course Project Report as per ASME B31

Certification Criteria

Candidates shall meet the following examination requirements to be considered for certification as SAE Certified Piping Design Engineer

Part-1 Theory Examination

Part-3 Oral Examination

Part-4 Submission of Design Project for process Piping

Candidate shall pass each part of the examination. Individual failing any part of the above examination must retest on particular part as applicable.
Candidate must score minimum of 70 percent on each of the above examination to be eligible for the certificate and SEA Qualification Car

 

Course Syllabus:

  • PIPING  SYSTEMS  DETAILED  ENGINEERING
  • LAYOUT OF  PIPING  SYSTEMS  &  PIPING DRAFTING
  • MECHANICAL AND PROCESS EQUIPMENT

Module – 1    Fundamentals of piping   Module – 2    ASME codes and standards  

Module – 3    Classification of pipe  

Module – 4    Piping Material Specifications – ASME  / ASTM

Module – 5    Calculation of standards property of piping materials

Module – 6    Pipe Fittings

Module – 7    Types of Flanges 

Module – 8    Types of Valves 

Module – 9    Mechanical and Process Equipment

Module –10     Flow Diagrams

Module – 11   Piping Isometric  

Module – 12    Piping and Equipment Layout

Module – 13    Pipe Supports  

  • PIPING  SYSTEMS  DESIGN

Module – 14    Design of process piping requirements per ASME B31.3

Module – 15    Design pressure integrity  Module – 16   Typical wall thickness calculation for Oil and Gas , Petrochemical , Refineries

           ( eg. Saudi Aramco )

Module – 17     Hydraulic Design of Piping  Systems

Module – 18    Design Calculations of  Piping sizing
Module – 19    Pump Calculations
  •   PIPE STRESS ANALYSIS

Module – 20    Introduction

Module – 21    Stresses due to Sustained Loads , Stresses due to Displacement Strains and 

                         Stresses  due to Occasional Loads

Module – 22    Pipe Flexibility Analysis per ASME B31.3

Module – 23    Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained

                         Loads

Module – 24    Design Calculations of  Occasional Loads

Module – 25    Design Calculations of   Wind Load on a Piping Support in Open Terrain

Module – 26    Determination types of Pipe Support and   Maximum Allowable Span

CAESAR II – STATIC  ANALYSIS

Module – 27   Design Project Calculations – 01 Per ASME B31.1

Module – 28   Design Project Calculations – 02 Per ASME B31.3

Module – 29   Submission of Process Piping Design Project  Report as per ASME B31.3

Study of PDMS

Detailed Course Syllabus – Outline:

PIPING  SYSTEMS  DETAILED  ENGINEERING

  • LAYOUT OF  PIPING  SYSTEMS  &  PIPING DRAFTING
  • MECHANICAL AND PROCESS EQUIPMENT

Module – 1    Fundamentals of piping  

  • Definition and Application of Piping
  • Pipe Manufacturing
  • Pipe Fabrication
  • Pipe Designations

Module – 2    ASME codes and standards 

  • ASME Boiler and Pressure vessels Codes
  • ASME Pressure Piping Design Codes.
  • API Codes
  • Other Codes & Standards

Module – 3    Classification of pipe  

  • Manufacturing Methods
  • Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.
  • Applications or Uses
  • Pressure Temperature Rating System

Module – 4    Piping Material Specifications – ASME  / ASTM

  • Ferrous Material Specifications
  • Non Ferrous Material Specifications

Module – 5    Calculation of Sandards Properties of Commercial Piping                           Materials

  • Several Examples of Calculation of Standards Properties of Commercial Piping Materials

Module – 6    Pipe Fittings

  • Types of Fitting –  Butt Weld , Threaded and Socket Weld
  • _ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,
  • _ Branch Connections – Straight & Out let Tees
  • Reducers – Concentric & Eccentric, Reducer Offsets.
  • Fabricated Branch Connections – Stub In & Stub On,
  • Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.
  • _ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets

Module – 7    Types of Flanges 

  • Definition of Flange.
  • Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.
  • Threaded Flanges  , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges
  • Gaskets – Types, Thickness, Bolts & Nuts.

Module – 8    Types of Valves 

  • Definition & basic function
  • Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control , Needle , Diaphragm , Safety ”Pop
  • Application of Check Valve
  • Valve Storage Procedure
  • Valve Testing
  • Control Valve Manifold. – Layout Representation & Requirements.

Module – 9    Mechanical and Process Equipment

  •  Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger , Reboiler., Towers and Columns
  • Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines.

Module – 10     Flow Diagrams

  • Process Flow Diagram – PFD
  • Piping & Instrumentation Diagram – P & ID.
  • Utility Flow Diagram
  • Line Numbering
  • P& ID Requirements
  • Flow Diagram Exercises.
  • Symbols & Abbreviations.
  • Instrument Types & Symbols – Flow, Temp, and Pressure & Level.
  • Flow Plan arrangement etc.

Module – 11   Piping Isometric  

  • Definition
  • Drawing Piping Isometrics
  • Isometric Dimensions, Notes & Callouts.
  • Isometric Offsets.
  • Exercises on Creation of Isometrics form Piping Plans and Sections.

Module – 12   Piping and Equipment Layout – (Plot Plan, Equipment

                            Layout, & Piping GA Drawings )

Plot Plan Development & Requirements.

  • Equipment Layout Terminology, Control Point & Battery Limits
  • Preparation of Equipment Layout.
  • Piping GA Drawing Requirements and Layout Procedure.
  • Pump GA Drawing and Layout Consideration.
  • Tank & Vessel Layout Consideration .etc.

Module – 13    Pipe Supports  

  • Types and Functions of Supports
  • Anchors
  • Pipe Guides
  • Limit Stops
  • Pipe Shoe
  • Dummy Leg / Trunion
  •  Field Support / Base Support
  • Rigid Hangers
  • Flexible or Resilient Supports – Variable & Constant Load

Pipe Rack and Yard Piping  Design

PIPING  SYSTEMS  DESIGN AND CALCULATIONS

Module – 14    Design of process piping requirements per ASME B31.3

  • Scope of ASME B 31.3, B31.1
  • Design Pressure & Design Temperature for Piping Systems.
  •  Ratings of Flanges etc.
  • Reinforcement of Branch Connection

Module – 15    Design pressure integrity  

  • Concept of Pressure Integrity
  • Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations

Module – 16   Typical wall thickness calculation for Oil and Gas ,

                         Petrochemical , Refineries ( eg. Saudi Aramco )

     Several Examples of wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( eg. Saudi Aramco )

Module – 17     Hydraulic Design of Piping  Systems

  • Fluid Flow Sizing
  • Pipe Sizing
  • Recommended  Velocities for Water and  Steam  Piping etc.
  • Reynolds Number
  • Types of Flow in Piping
  • Pressure Drop due to Friction / viscosity
  • Darcy Weisbach Equation
  • Friction Factor
  • Moody Diagram
  • Minor Losses in Piping  – Equivalent Length Method & Loss Coefficient Method

Module – 18    Design Calculations of  Piping sizing

  • Several Examples of Calculation of Pipe Sizing

Module – 19     Pump Calculations

  • Head
  • Section and Flooded Lift
  • Velocity Head
  • Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head
  • Cavitation in Pumps
  • NPSH Required & NPSH Available for Pumps.

Several Examples of Design of  Pump Calculations

  • PIPE STRESS ANALYSIS

Module – 20    Introduction

  • Objectives & Definition of Stress Analysis
  • Critical Line List
  • Information Required for Stress Analysis
  • Piping Loads – Static & Dynamic
  • Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion & Occasional Loads.

Module – 21    Stresses due to Sustained Loads , Stresses due to

                           Displacement Strainsand  Stresses due to Occasional Loads

Longitudinal Stress,

  • Longitudinal Stress from Pressure
  • Longitudinal stress due to weight
  • Allowable Displacement Stress range
  • Basic Allowable Stress at maximum material temperature.

Module – 22    Pipe Flexibility Analysis per ASME B31.3

 

  • Pipe Stress Analysis Logic
  • Minimum Flexibility Requirements
  • Stress Range Reduction Factor – f
  • Piping Flexibility – General Consideration
  • Stress Analysis Flexibility Requirements
  • Stress Analysist’s Function
  • Scope of Code Requirements

Module – 23    Design Calculation of Pipe Stresses by Thermal

                          Expansion Stress / Sustained Loads

  • Several Examples of  Design Calculation of Pipe Stresses by Thermal  Expansion Stress / Sustained Loads

Module – 24    Design Calculations of  Occasional Loads

 

  • Several Examples of  Design Calculation of Occasional Load
  • Module – 25    Design Calculations of   Wind Load on a Piping Support

                         in Open Terrain

 

  • Calculating Civil / Mechanical Load on Pipe Systems
  • Hydrostatic Test Weight
  • Wind Force
  • Wind Shielding
  • Several Examples of  Calculations of   Wind Load on a Piping Support  in Open Terrain

Module – 26    Determination types of Pipe Support and   Maximum

                         Allowable Span

 

  • Maximum Support Spacing Based on Weight , Deflection Criteria and Design Loads
  • Suggested Pipe Support Spacing
  • Several Examples of  Types of Support and Maximum Allowable Span
  • CAESAR II – STATIC  ANALYSIS
  •  Introduction
  • Nozzle Thermal Growth Calculations – pumps, vessels, heat exhangers.
  • Modelling of Piping elements & Isometrics – Bends, Reducers, Valves, Loops
  • Performing Static Analysis. / Modifying Load Cases. /
  • Hanger Selection
  • Set up of Wind Load Cases.
  • Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads.
  • Load Case Editor / Viewing Reports
  • Equipment Nozzle Load Qualifications
  • Coding technique of Vessel piping includes both piping and vessel
  • Local vessel flexibilities
  • Evaluation of local vessel stresses
  • Practical Examples – Input, Analysis & Results

Module – 27   Design Project Calculations – 01 Per ASME B31.1

Module – 28   Design Project Calculations – 02 Per ASME B31.3

Module – 29   Submission of Process Piping Design Project  Report as per ASME B31.3

.

 

NOTE : Certificate , Marks Sheet and Qualification Card will be awarded to the students

/ candidate after successful completion of course & examination androject

Report Submission.

 

 

 

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